Sunday, January 21, 2007

Types of MHEs - Part 2

Live Roller Conveyor

*


Most common style found in manufacturing and distribution environments:

Lineshaft Conveyor



Individual rollers are driven by twisted conveyor belts coupled to a drive shaft that runs down the length of the conveyor frame, typically under slung to one side. This is very flexible style of conveyor known for it’s economies in motors required, accumulation zone capability and slave driven divert mechanisms. Very well suited to manufacturing work cell automation and divert intensive applications in warehouse and distribution environments.

Belt Driven Live Roller Conveyor (BDLR)–driven by a common flat belt running underneath the rollers, traditionally in fairly long straight runs. This style is generally used in transportation in warehouses where divert and accumulation requirements are minimal. Variations of accumulation styles are available and diverters are usually external and independently driven.




Chain Driven Live Roller Conveyor (CDLR) – driven by a roller chain that closely couples the rollers mechanically, one to another. Traditionally used with heavy loads where very positive drive is required such as pallet conveyance or handling metal components in mass.

Under-floor conveyor
– the material being handled is located in roll carriages that are conveyed forward by the 180° turned conveyor chain embedded in the floor.


Overhead chain conveyors

- consist of a continuous chain running on or in an overhead track, with the loads on carriers suspended from the track and moved by the chain.
-typically used to convey unit loads in a variety of industrial applications
- used to convey finished goods, raw materials, work in process, tooling, patterns and fixtures.



Automated Guided Vehicles

AGV Applications in Warehouses and Distribution Centers
- Powered driverless trolleys, which are guided by following an under-floor wire, which carries an electric signal, or by optically following a painted or plastic tape track laid on the floor.
- Suitable for frequent movement on set routes.
- Reduce manpower and increase productivity
- The future of automated warehouse




Some examples of AGV:

Automated Guided Air Film Transporter vehicle for delivering up to 80 Ton Mill Rolls for the Paper Industry.

AGV (Automated Guided Vehicle) Systems for the Manufacturing Industry.

Saturday, January 20, 2007

License To Drive

Material handling involves lifting, transporting and storing of objects. It can be done manually or with the aid of equipment (MHE) such as trolleys, forklift trucks, chain blocks etc.
But in order to operate these MHEs, it is important for the operators to familiarize with the handling of equipment.

Operating MHEs

Many of you might think that anyone can operate an MHE. But NO you can’t!.
Due to the dangerous aspects of the MHEs, professional training is required to operate these equipments.
In order to operate these MHEs, the operators are required to attend courses to obtain a license. Through these courses, the operators will go taught on the vehicle’s operation, safe driving and hazard awareness. These allow forklift drivers to have the sufficient hands-on experience in driving forklift as well as stacking and unloading of goods. The final evaluation will include a theory and a practical test whereby the participants will be put to the test.


Type of Licenses

Level 1 License

1) A great starter for new Forklift Drivers.
2) Level 1 license is for drivers with less than 1 year experience.
3) Training manual required with this type of license.

Level 2 License

1) Negotiate a better pay rate with this most advanced Forklift License
2) Level 2 License recommended for Drivers with a 1 year or more experienced level.
3) Experience license gets you more jobs quickly at higher rate per hour.

Better job opportunities

In the industry, one with a forklift license would stand a higher chance in getting a job in the warehouse rather than one without any experience as it help the company to save time and will not incur extra expenses to send new staffs for forklift driving trainings.


Where can you apply for training for Forklift Driving?

From our research, we had found out that Singapore Manufacturers’ Federation (SMa) do provide training for forklift driving. SMa Centre of Coporate Learning is an Accredited Training Provider for the Forklift Driver’s Training Course (below 5 tonnes), which is an SRP-approved prgramme. From SMa’s website (http://www.smafederation.org.sg/CentreForCorporateLearning/tabid/146/grm2id/26/Default.aspx) , it stated that they have trained a total of 2,000 forklift operators!

So interested parties, why wait? Sign up now!

Saturday, January 13, 2007

Types of MHEs - Part 1

In this entry, we will talk about the types of MHEs.

There are many different types of material handling equipments that are used in the warehouse or distribution centre.

*Pallet Jacks*

1) Pallet jacks are normally used for the moving of loads around the warehouse.Pallet jacks protect your back from strains and injuries by moving heavy and awkward loads and objects that would be unsafe to lift manually.

Front wheels are mounted inside the end of the forks and extend to the floor as the pallet is only lifted enough to clear the floor for subsequent travel. Although pallet jacks are normally used in warehouse, there are still some restrictions like reversible pallets cannot be used, double-faced nonreversible pallets cannot have deckboards where the front wheels extend to the floor, and enables only two-way entry into a four-way notched-stringer pallet because the forks cannot be inserted into the notches.

There are 2 types of pallet jacks, the Manual Pallet Jacks and the Powered Pallet Jacks. The manual pallet jacks are usually seen in the warehouse.



Links for better understanding.

* http://www.materialflow.com/Pallet_Jacks.htm
* http://www.castersofoklahoma.com/liftsandstackers.asp


Electric pallet jacks make the moving of loads around the workplace efficiently.




Links for better understanding:

* http://pallettruck.com/pc/home/electricpallettrucks.html
* http://www.scif.com/safety/safetymeeting/Article.asp?ArticleID=363

***************************************************************************

*Fork-lifts*

Another type of material handling equipment that is usually seen in the warehouse is the Fork Lift. Fork lifts are essential for a variety of business, especially when there's a need for heavy lifting of loads/goods.

For example, in a warehouse where they need fork lifts to move heavy loads/pallets around from the container to the staging area or from the staging area to the container.

There are many kinds of fork lifts, examples such as:

* Electric Rider Counterbalanced Truck

* Stand Up Rider - Narrow Aisle

* Stand Up Reach Rider- Narrow Aisle

* Stand Up Rider- Order Picker

* Sit Down Rider

* Motorized Hand Pallet Jack

*Reach Forklift

For more detailed informations about these equipements:

* http://www.rentrain.com/content/1/59/284




Weight of vehicle (and operator) behind the front wheels of truck counterbalances weight of the load (and weight of vehicle beyond front wheels); front wheels act as fulcrum or pivot point.
Rated capacity reduced for load centers greater than 24 in. and lift heights greater than 13 ft.
Workhorses of material handling because of their flexibility: indoor/outdoor operation over a variety of different surfaces; variety of load capacities available; and variety of attachments available—fork attachments can replace the forks (e.g., carton clamps) or enhance the capabilities of the forks (eg, blades for slipsheets).

Links for better understanding.

* http://www.forkliftsguide.com/

*******************************************************************************************************************

*Narrow Aisle Reach Truck*

Other than pallet jacks and the fork lift, there is also another type of equipment that are not usually seen in the warehouse which is the narrow aisle reach truck. The aisle distance for this type of equipment is shorter than the aisle distance for the normal equipment. This could help the warehouse to save some space.



8-10 ft. minimum aisle width requirement
Load rests on the outrigger arms during transport, but a pantograph (scissors) mechanism is used for reaching, thereby eliminating the need to straddle the load during stacking
Reaching capability enables the use of shorter outrigger arms (arms > 1/2 load depth) as compared to NA straddle truck (arms = load depth)
Counterbalance of the truck used to support the load when it extends beyond the outrigger arms
Although the NA reach truck requires slightly wider aisles than a NA straddle truck since its outrigger arms do not enter a rack during storage, it does not require arm clearance between loads (arm clearance is still required when the truck must enter a storage lane when block stacking or drive-in or -through racks are used)
Extended reaching mechanisms are available to enable double-deep storage


*VNA*



The above equipment is also called the Very Narrow Aisle (VNA) truck or the Operator-Up Turret Truck. This type of truck can fit into the aisle with only 2.1m in width as the fork is at the side compared to the forklift which is at the front. For the VNA, the operator will be lifted together with the load and this will allow precise stacking and picking.

*********************************************************************************************************************

For more information about MHEs, be sure to be back for more!!!!!!! Feel free to ask any question and give us your precious comments. Thanks!!!

Thursday, January 11, 2007

What are Material Handling Equipments (MHE)?

MHE is used for the movement and storage of material within facilities and sites. Examples of MHE include, Pallet Jacks, Caster Wheels, Wire Shelving and Dock Equipment. These equipments serve as a purpose to boost the efficiency and to improve productivity.

MHEs can be found at places like warehouses and ports where operations include the handling and transferring of goods

In this blog, we will be introducing the different types of MHE for better understanding. So be sure to be back for more juicy information about the amazing equipments!

Tuesday, January 9, 2007

virgin entry

our group is made up of...............



JOLIN LEE. STEPHANIE SOH. FOO YONG CHENG. TAN QIU YAN. KIMBERLY CHEAH

We work very hard together to bring you this interesting and informative blog.
This blog is going to be a learning ground for those who are interested in Materials Handling Equipment.
So do come back to check on our updates!